Profiles and Sizes
Extrusion finish: Shopfront
Refer to our Product Technical Datasheet
Finishes
Colours have been reproduced as accurately as possible, we recommend that you request product samples before making your final selection.
Please note: Lead times for product samples vary from 1-3 weeks for finishes depending on colour selected. Colour swatches are available for urgent requests. Please contact us for more information.
Wood Finish
*Our Wood Finish Aluminium – Select colours are available while stocks last.
Powder coat
Selection of powder coat Dulux colours shown below. View the full range here.
We also offer Interpon powder coat colour range. View the full range here.
Data Sheets
Mounting Options
Standard Track
45mm wide x 25mm deep
Suitable for interior and exterior applications. Features a specially designed groove for acoustic backing.
Slim Track
25mm wide x 25mm deep
Designed for exterior applications when no acoustic backing is required. Streamlined for water drainage with a sleek look. Can also be used for interiors when no acoustic backing is required.
Curving Track
45mm wide x 17mm deep
Supplied to site flexible and used to curve around the existing form.
Note: for interior use only.
Trackless Option
Using Direct fix clips, battens can be mounted directly to a substate for a minimalistic look.
Split Track
35mm wide x 25mm deep
The versatile Split Track is designed to be able to fit large head masonry fixings and allow for onsite in/out tolerance.
Suspended Ceiling Track
45mm wide x 32mm deep
Only suitable for suspended ceilings. Hangers and TRC not included. Designed to snap into standard suspended ceiling systems and replaces the furring channel.
Note: Screw fixing to suit substrate not supplied by Sculptform. Suspended ceiling system not provided by Sculptform.
Technical Datasheet
For more details around connection capacities, section and material properties (including LRV’s, resistance etc) and other engineering data download our Technical Datasheet below.
Revit and DWG Files
The complete package of Revit, DWG and PDF files for Sculptform’s Click-on Battens can be downloaded below.
Clip types
Direct Fix Clip
For mounting battens directly to a substate.
Sliding Clip
Slides in the Mounting Track for onsite spacing adjustment.
Swivel Clip
Factory fitted to Mounting Tracks to accommodate angled battens.
Typical Wall Setup
Mounting track centres
Interior regulated environments – typically 1200mm for aluminium battens (stud centres 600mm or less).* Exterior applications require additional load considerations such as wind load which impact on mounting track centres. Refer to our product technical datasheet and consult with your project engineer.
*The data stated within are indicative only and may not be used as Evidence of Suitability.
Typical Suspended Ceiling Setup
Mounting track centres
Dependent on batten weight and other design loads imposed on the system. Span chart below for indicative track centres for budgetary purposes only*. See Price & Spec tool for estimating the weight per square meter.
The spans above consider the rigidity of the batten member only. They do not consider project specific engineering requirements such as wind load, seismic load, and other imposed actions. It is required that a qualified engineer reviews the design prior to construction.
*The data stated within are indicative only and may not be used as Evidence of Suitability.
Span Chart
Max allowable weight per square metre (kg/m2)
Mounting Track Centres | |||
---|---|---|---|
Top Cross Rail Centres | 600mm | 900mm | 1200mm |
600mm | 48 kg/m2 | 26 kg/m2 | 10 kg/m2 |
900mm | 17 kg/m2 | 19 kg/m2 | 8 kg/m2 |
1200mm | 12 kg/m2 | – | – |
Please note:
- The data within these span tables are indicative only, and doesn’t account for project or site specific performance requirements.
- It is recommended that you have a qualified engineer to verify the design against the Engineering Specification for the project, prior to construction.
- The capacities, material properties and core engineering assumptions behind these values are contained within the Product Technical Datasheet.
- Your Click-on Batten weight can be estimated on our Price & Spec tool.
Curved Walls
Curved walls are simple with the Click-on Batten system due to the specially designed curving mounting track. As the track is kerfed to be easily manipulated to suit the curve, it requires support between the studs. The ply form used must be thick enough to support the track across the span and be able to accept a screw fixing, every 150mm – 200mm. Please contact us for more information on using ply forms for curved walls. Note that all loads imposed on the system should be considered in the design of the ply form used to support the track. Depending on the width of the batten used, different minimum radii can be achieved (see below).
Batten Width | Minimum Convex Radius | Minimum Concave Radius |
---|---|---|
25mm | 300mm | 400mm |
30mm | 300mm | 400mm |
50mm | 300mm | 600mm |
60mm | 500mm | 1200mm |
100mm | 600mm | 2400mm |
Acoustic Backing
Our Acoustic backing panels are Group 1 fire rated and can be incorporated into our system to not only be a great acoustic solution but also replaces the need to plaster and paint a wall or ceiling behind the battens, saving time and money. Download the data sheet here for more info.
Available Colours | Standard Sheet Size | Thickness | Acoustic Properties |
---|---|---|---|
Black White |
585 x 2440mm (to suit 600mm mounting track spacing)1185 x 2440mm (to suit 1200mm mounting track spacing) |
7mm | NRC 0.4 (when using 90mm air cavity)
*To see the acoustic performance of a specific design, use our Price & Spec tool. |
Batten Weights
Profile | Weight per Lineal Metre |
---|---|
25x50mm Block | 0.57 kg/lm |
30x30mm Block | 0.449 kg/lm |
30x60mm Block | 0.677 kg/lm |
40x20mm Block | 0.466 kg/lm |
50x50mm Block | 0.747 kg/lm |
120x20mm Block | 1.138 kg/lm |
25x100mm Block | 1.063 kg/lm |
40x100mm Block | 1.224kg/lm |
30x30mm Dome | 0.434 kg/lm |
50x30mm Flute | 0.636 kg/lm |
Sustainability
Sculptform is proud to offer products with Declare Labels, a transparency initiative that helps architects and designers make informed choices about materials. Declare Labels provide clear, accessible information on the ingredients used in our products, ensuring they meet strict sustainability standards. By choosing Sculptform, our customers can confidently specify materials that contribute to healthier, eco-friendly building environments, supporting their sustainability goals and aligning with green building certifications like LEED and WELL.
Our declaration is LBC RED LIST APPROVED.
This is defined as: products disclose a minimum of 99% of ingredients present in the final product and meet the LBC Red List Imperative requirements through one or more approved exceptions.
Timber Certification
.
Timber Species | FSC® | PEFC® / Responsible Wood® |
---|---|---|
Spotted Gum | Not Available | On Request |
American Oak | On Request | Not Available |
Grandis | On Request | Not Available |
* FSC and PEFC timber may have longer lead times.
Download FSC Certificate DOWNLOAD PEFC CERTIFICATE
Read more about timber certification in our article ‘Why use Sustainable Timber?‘
Fire Compliance
Group Rating
Sculptform Aluminium achieves a Group 1 rating as per the National Construction Code (NCC), and Class A to the ASTM E84 test method.
Download Certificates
BRANZ – FC18766-02-1 Aluminium Powder Coated – E84 Woodfinish Aluminium – E84
Combustibility
Sculptform’s Aluminium is deemed non-combustible according to the test criteria specified in Clause 3.4 of AS 1530.1-1994 and the International Building Code.
According to the NCC, for a product to be deemed non-combustible the must have a Spread of Flame Index of 0.
Download Certificates
aluminium – AS 1530.1 Powder coat – AS/NZS 1530.3
Wood Finish Aluminium – AS/NZS 1530.3 ASTM E136
Maintenance
Aluminium batten typically require very little maintenance. The one exception is in high salt environments (such as coastal) where a freshwater washdown every 12 months may be required.
Please refer to the manufacturer’s technical data for detailed information on maintenance schedules.
Example Specification
Product Name | Click-on Battens |
Material | Aluminium |
Finish | Anodised Antique Gold |
Batten Size (s) | 50x50mm Block |
Sequence | 50x50mm Block repeating |
Spacing between battens | 15mm |
Mounting TrackType | Standard |
Mounting Track Colour | Black |
Acoustic Backing | Yes – Black |
External Corners and Infills
A) Corner infill
B) Mounting track
C) Batten clip
D) Corner clip
E) Feature batten
Infills are available in a range of sizes to fit any batten profile (see below)
A) Feature batten
B) Corner clip
C) Corner infill
D) Mitred mounting track
Infill sizes available
Corner Infill Sizes Available |
---|
25x25mm |
30x30mm |
50x50mm |
60x60mm |
100x100mm |
Maximum Lengths Available
Aluminium battens can be supplied at any lengths required up to 6m.
Access Panels
Pivot Hatch
The pivot hatch is designed to accommodate a range of applications. Please consider:
- Clearance is required for upward movement. Allow 200mm clearance above the panel
- Typically 1-3mm gap in the batten ends
- Length options available are 600mm and 1200mm.
- Battens can be cut to any width on site up to 1200mm. Beyond 1200, consult Sculptform directly.
Drop-in Hatch
The drop-in hatch is the simplest solution to providing access. Please consider:
- This hatch type is built on site at the locations required.
- Drop-in hatches can be built any size up to 1200x1200mm.
- Stainless spring is removed on last clip.
End Junction Options
Angle Bracket
A) Feature batten
B) Mounting track to be checked out to accommodate angle
C) 25x40x3mm aluminium angle
Finish can be powder coated or anodised to your preference
D) Wall substrate
Batten Joiner
When joining battens, the batten joiner needs to be used to add rigidity across the battens.
Integrated Lighting
The flexibility of the Click-on battens system allows lighting to be integrated quickly and easily. Detailing examples in PDF and DWG formats for the following lighting options are available in our guide – How to detail integrated lighting.
- Down and can lights
- Inlaid lights
- Linear lights
- Cove lights
Hidden Doors
When creating a hidden door for a project our batten system allows for several options depending on the requirement. From concealed fix doors, hinged doors to bi-fold doors we are sure to have a solution for you. To find out more information and download drawings see our blog ‘How to seamlessly detail a concealed door’.
For assistance in detailing your project-specific applications, contact us to speak to one of our experts.
Mounting Track Joiner
The Mounting Track Joiner is used to align the tracks at end-to-end joins and uses a simple push-fit connection. This joiner is only used with Ceiling Mounting Track.
Suspended Ceiling Services
Services which integrate into our suspended ceiling system must not exceed 3kg/m². Weights of over 3kg/m² must be self-supporting.
Learn more about how to detail integrated lighting into our Click-on Battens system in our guide here.
Anti-slip Detail
The L-profile trim is used as an anti-slip mechanism for vertical batten applications. Typically fixed at the bottom of the battens, the L-profile trim also helps with alignment of battens.
Maximum Cantilever
The maximum cantilever recommended for aluminium battens of any profile is 600mm for interior applications and 400mm for exterior applications. This does not take into consideration wind loads or other impact loads of your project.
Back Cover Plate
Where the back of the batten is visible, and the visual of the fixing groove is not desired, this aluminium back cover plate acts as an infill. The plate can be coated to match your battens.
End Caps
Where aluminium batten ends are visible, end caps are included for a seamless look. Coated to match your battens, installation is easy with a push-fit connection. There are two types of end caps – standard and a back cover plate version.
For our Wood Finish Aluminium we have two colour options available for end caps. They can be either powder coated as close as possible to suit the colour tones in the timber look texture, or at an extra cost we offer a wrapped option in the chosen wood finish for a more accurate aesthetic.
Batten Removal and Replacement
A feature of the Click-on battens system is the ability to quickly and easily remove any batten on a wall or ceiling using a specially designed tool provided by Sculptform. The batten removability feature is designed to be used to replace damaged battens or to allow emergency access behind the battens. If access is required on a regular basis, Sculptform recommends our access hatch solution.
If batten removability is a requirement, please consider the following:
- To allow for batten removability on suspended ceilings, battens must be joined on a clip without the use of the batten joiner.
- Battens can only be removed on sequences which have at least 5mm spacing between battens.
- The removal tool is designed to apply pressure to the inside of the track and will not leave any visible marks.
For full instructions on our removal tool, download our manual below.